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High Frequency Quenched and Tempered Piston Rod

High Frequency Quenched and Tempered Piston Rod

High frequency piston rod introduction: The frequency piston rod is processed by high frequency quenching technology, and then polished by mirror surface. The hardness is up to HRC58~62. Compared with the ordinary piston rod, it has better abrasion resistance and corrosion resistance. High...

High frequency piston rod introduction:
The frequency piston rod is processed by high frequency quenching technology, and then polished by mirror surface. The hardness is up to HRC58~62. Compared with the ordinary piston rod, it has better abrasion resistance and corrosion resistance.

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High frequency quenching is mostly used for surface quenching of industrial metal parts. It is a kind of metal heat treatment method that causes the workpiece surface to produce a certain induction current, rapidly heats the surface of parts, and then rapidly quenching.


Working principle of High frequency rod:
High frequency quenching principle: the workpiece on the sensor with the hollow copper pipe is coiled, pass into the high frequency alternating current, inductive current at the frequency of the formation on the surface of the workpiece, the surface of parts or locally heated rapidly (within a few seconds can be heated to 800 to 1000 DEG C, the heart is still close to room temperature) several seconds after quickly immediately spray (DIP) cooling water (or spray oil cooling) to complete the extraction work of the fire, the surface or local to reach the corresponding hardness requirements.

Induction heating heat treatment equipment is mainly composed of power supply equipment, quenching machine and inductor. The main function of power supply equipment is to output alternating current with suitable frequency. There are two kinds of high frequency current supply equipment: electron tube, high frequency generator and SCR converter. Medium frequency current supply equipment is a generator set. General power equipment can only output a frequency of current, some devices can change the current frequency, or can directly use 50 Hz power frequency induction heating.

The choice of power equipment relates to the depth of the heating layer required by the workpiece. If the heating layer is deep, the power equipment with lower current and lower frequency shall be used. The workpiece with shallow heating layer shall be equipped with higher current and higher frequency power supply. Another condition for selecting the power supply is the power of the equipment. As the heating surface area increases, the power supply needs to be increased accordingly. When the heating surface area is too large or the power supply is insufficient, the continuous heating method can be adopted to make the workpiece and inductor move relatively, heating in front and cooling at the back. But it is better to heat the entire heating surface at once. In this way, the hardened surface can be tempered by using the residual heat of the core of the workpiece, thereby simplifying the process and saving the electric energy.

The depth of induction hardening surface hardening layer depends on the frequency of alternating current, generally high frequency, shallow heating depth, hardening layer depth is shallow. The relationship between the frequency of F and the heating depth, has the following formula: 8 =20/ V f (20 ~ C); 8 =500/ root f (800 degrees C).
Type: F is the frequency, the unit is Hz; the delta is the heating depth, the unit is millimeters (mm).
Induction heating surface quenching has many advantages, such as good surface quality, low brittleness, difficult oxidation, decarburization and small deformation on the surface of quenching. Therefore, induction heating equipment has been widely used in the heat treatment of metal surface.


Nature
The frequency piston rod has good performance and strong tensile strength. It can be widely used in the machinery and equipment industry, and this is also the reason why enterprises choose it.
The piston rod hardness of 20 degrees, high frequency of piston rod hardness up to 55 degrees, with linear bearing and shaft bearing or bracket supporting the use of aluminum products, wear resistance and corrosion resistance and promote the high precision, high speed, high durability, competitiveness of machinery all, greatly improve the performance of the equipment.
The advantages of piston rod for high frequency quenching
Without integral heating, the workpiece has small deformation and small power consumption.
Public nuisance free.
The heating speed is fast, and the surface of the workpiece is oxidized and decarburization is lighter.
The surface hardened layer can be adjusted according to the requirement, so it is easy to control.
Heating equipment can be installed on the mechanical processing production line, which is easy to realize mechanization and automation, easy to manage, and can reduce transportation, save manpower and improve production efficiency.
The hardened layer of fine martensite, hardness, strength and toughness are higher.
The surface of the workpiece surface after quenching greater compression stress, the fatigue resistance of higher breaking capacity.


Jitter reason of High frequency piston rod
Causes of high frequency piston rod beating:
1, machining, such as grinding sequence, unprocessed
2, the positioning benchmark is not equal to the same datum or the error of form and position between the reference points
3, the matching parts tolerances are not selected
4, support ring wear
The first two are installed before and after the two is installed. In the mechanical system with linear reciprocating motion, the high frequency piston rod supports or drives the utility model with the advantages of high accuracy, good wear resistance and high strength. Apply to all kinds of cylinder, cylinder, piston rod, packing, carpentry, textile, printing and dyeing machinery, die-casting machine, injection molding machine, and other mechanical guide rod, ejector rod, etc.. The most common environment, of course, is the hydraulic system.


High frequency rod / High frequency piston rod Specifications:

Specifications

Φ6-Φ10

Φ12-Φ25

Φ28-Φ50

Φ55-Φ150

length

500-1500mm

1200-3000mm

1500-3000mm

1500-3000mm

Surface roughness

Ra0.4-0.1  △8-△10

surface hardness

HB220-260

Straightness

0.15/1000mm

Quenched and tempered rod

heat treatment

Quenched and tempered T235

Roundness

<0.01/ Overall length

Chrome plating thickness

0.02

Overall size difference

<0.02

Material Science

Quality 45# steel


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